Volumetric batching line

Fast small fish batching by volume. Used for fast freezing of fresh catch.

About

Fish volumetric dosing line is designed to obtain permanent dosing in certain volume of small pelagic fish into the trays or boxes before freezing with even level of filling.

Volumetric batching is used when high volume batches at high speed is needed. Up to 11 kg batches.

The fish is unloaded into the hopper tank. The elevator is automatically feeding the supply conveyors of each dosing unit.

Dosing units are continuously ejecting constant batches of fish after the regular period of time. Empty trays are loaded manually on the conveyor.

The operator is receiving tray with the plastic bag inside the tray, take it to the chute of doser and fill with the fish. Filled tray is moved through the flattening device and removed from
the line manually

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Performance

10 – 20 batches/min

Batch adjustment range

6 – 11 kg

Batching precision

+/- 100g (depending from the fish size)

Size of processed fish

6 - 10 cm

Equipment dimension (LxWxH) – Single line

5900 x 2800 x 2600 mm

Equipment dimension (LxWxH) – Double line

7300 x 3000 x 5200 mm

Number of operators

Electrical power

2 kW

All features & benefits

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface.

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.