We’re excited to introduce the Accuratech ScanPlant NG system, a groundbreaking solution for tracking and monitoring entire production lines. Designed to take line predictability and performance to the next level, this system gathers real-time data from our PERUZA Reduced Giveaway Line and converts it into key performance indicators (KPIs) for comprehensive production analysis. By offering full traceability and precise insights into overall line performance, ScanPlant NG empowers manufacturers to optimize processes, reduce giveaway, and enhance profitability, making it an essential upgrade for any competitive production environment.
Reduced Giveaway Line
The PERUZA Reduced Giveaway Line is designed for automatic, precise packing of raw products into trays, boxes, or thermoformed packages, ensuring minimal product overweight. This system utilizes 3D dimension recognition and weight calculation to reduce giveaway, enhancing line capacity and profitability. With an intuitive user interface, it offers fast changeovers for different product types, from fresh or frozen meat to vegetables, and can connect seamlessly with traysealers or thermoformers, making it efficient for different production lines.
ScanPlant NG
The ScanPlant NG system is an advanced Manufacturing Execution System (MES) that provides full traceability and production management for the food industry. It enables precise real-time monitoring of quality, weight, and yield data, ensuring that every product can be tracked from raw material to finished goods. This system optimizes efficiency by automating key tasks like quality control, sorting, and data synchronization, leading to significant time savings and better product traceability, ultimately boosting profitability.
KPI real time monitoring and reporting
The combination of the PERUZA Reduced Giveaway Line and the ScanPlant NG system can offer significant benefits for the facility by providing real-time performance indicators such as capacity, yield, and quality. For line operators, this instant data will allow quick adjustments to maintain efficiency and product standards, minimizing waste and errors. Meanwhile, managers will gain valuable insights through detailed KPI reports, enabling them to track overall performance, identify trends, and make informed decisions. This powerful combination ensures a more efficient, streamlined production process and supports both short-term and strategic goals.
Reduced giveaway in a next level
The collaboration of PERUZA processing lines and Accuratech ScanPlant NG revolutionizes giveaway calculations by monitoring entire processing lines and factories not just stand-alone equipment, providing real-time oversight of product weight and data. The system continuously tracks the whole line’s overweight, offering managers detailed insights into the production process and profitability. It provides a clear view of the entire operation, helping to pinpoint inefficiencies and areas where product loss or excess occurs. This transparency allows manufacturers to make informed decisions and optimize profits without compromising process control.
Clear traceability
Solutions together significantly enhance traceability throughout the production process. By tracking each product in real-time, from raw materials to finished goods, it ensures complete transparency and accountability. The data is captured and logged at every stage of production, enabling full product traceability, which can be crucial for quality control, regulatory compliance, and customer assurance. This streamlined traceability helps manufacturers maintain high standards, quickly identify and resolve issues, and improve overall operational efficiency.
PERUZA and ScanPlant go hand in hand
The ScanPlant NG technology can be seamlessly integrated with various PERUZA processing solutions to enhance whole lines performance and traceability. For instance, when paired with the Full Speed Batcher, ScanPlant NG monitors the batching process in real time, improving lines efficiency and reducing errors. With the Flow Weight Grader, it tracks grading success rates, helping to optimize recipes and reduce whole lines waste. But in combination with the High-Speed Palletizer, ScanPlant NG automates labeling and ensures full traceability for each client’s batch, streamlining both the packaging and tracking processes across multiple applications.
To Sum up
In conclusion, the combination of the PERUZA Reduced Giveaway Line and ScanPlant NG technology represents a powerful solution for optimizing processing and packaging lines. With real-time monitoring, traceability, and KPI reports, this integration significantly helps to reduce giveaway, enhances product quality, and improves efficiency across the whole production line. As well whether it’s batching with PERUZA Full Speed Batcher, grading with the Flow Weight Grader, or ensuring traceability with the High Speed Palletizer, ScanPlant NG technology can be integrated with various PERUZA solutions to elevate productivity and profitability for manufacturers in a highly competitive market.
