In the dynamic world of distribution, where speed and efficiency are paramount, a groundbreaking project has just concluded at Amber Latvijas balzams, leading producer of alcoholic beverages in the Baltic States. This exciting project showcases how PERUZA High Speed Palletizer has risen to the challenge, providing the customer with a robust and efficient solution for feeding, distribution and labelling that meets their unique needs.
Our new project is finished
The project at Amber Latvijas balzams represents the pinnacle of innovation and adaptability in palletizing products. At its core, the installation of three PERUZA High Speed Palletizer units was a milestone achievement, seamlessly integrating into the customer’s existing processing line. What sets this project apart is its remarkable versatility—PERUZA High Speed Palletizer adeptly palletizes an extensive array of products and combinations with finesse. Whether it’s beverage boxes of varying sizes, weights, or packaging materials, our palletizer accommodates them all. The operator just needs to select the right program. And recognizing the need for flexibility, there is an option with vision inspection to direct the boxes for manual palletizing, further enhancing productivity.
In addition to its versatility, this project incorporated cutting-edge features to enhance operational efficiency:
- Wet case detection technology ensures that boxes with moisture or condensation are identified and diverted to a buffer for inspection, preventing any disruptions in the palletizing process.
- A QR scanner does the package sorting to the palletization stations, so three High Speed Palletizer lines can work with the different products meanwhile.
This comprehensive approach to addressing specific needs within the distribution process showcases PERUZA’s dedication to deliver tailor-made solutions that empower our clients to navigate the complexities of modern distribution seamlessly.
Case study of improvements at Amber Latvijas balzams
The implementation of PERUZA’s High Speed Palletizer has yielded a multitude of advantages for Amber Latvijas balzams. Notably, it has brought a substantial reduction in labor costs by decreasing the workforce required from nine to just two operators, allowing the workforce to be allocated elsewhere. This change has not only significantly trimmed operational expenses but has also enhanced overall efficiency by eliminating waiting times between distribution units, ensuring a continuous flow of palletized products. Perhaps most importantly, the automated system has prioritized employee well-being by reducing the physical strain associated with manual palletizing tasks. Beyond cost savings and employee well-being, automation has removed human error from the palletizing process, resulting in more stable and safer loads. Furthermore, it has improved the quality of palletized products, bolstering the company’s reputation for delivering excellence in every shipment.
Before and after PERUZA High Speed Palletizer
| Before PERUZA High Speed Palletizer | After PERUZA High Speed Palletizer |
Operators | 9 operators | 2 operators |
Load | 1,5 t / h for one operator | 0 t / h for one operator |
Productivity | 5 minutes waiting time between different products | No waiting time between different products |
PERUZA High Speed Palletizer
Experience unparalleled efficiency and precision with our cutting-edge palletizing machine. Our state-of-the-art palletizer is engineered to deliver swift and precise palletization of a wide range of transport packaging, including boxes, trays, cases, totes and bags at a remarkable speed of up to 30 products per minute. With effortless agility, our machine can construct nearly any layer configuration and effortlessly arrange items onto pallets, optimizing your warehouse operations. Our user-friendly interface empowers customers to operate and customize the system programs and layers with ease. This ensures a seamless integration into your existing workflow, minimizing downtime and maximizing productivity. You don’t need to be a tech expert to harness the full potential of our palletizing machine. Elevate your productivity and efficiency to new heights with our advanced High Speed Palletizer. Discover how our innovative palletizer streamlines the entire process effortlessly in the video below.
PERUZA High Speed Palletizer characteristics
- Speed up to 30 products per minute.
- For boxes, bags, trays, cases, and others.
- Fully automated- no operators needed.
- Perfect for container loading. Pallet’s height up to 2.2 m.
- Customize pallet layers and combinations.
- Easy adjustable to new product types and variations.
- Boxes arrive on the feeding conveyor and their orientation is assessed using a predefined layer formula. If necessary, a specialized turner adjusts their direction.
- Boxes are then systematically placed in rows on the palletizer, forming a complete layer.
- Once a layer is complete, the boxes are gently compressed for efficiency and positioned atop the pallet. This efficient cycle then repeats seamlessly, ensuring optimal palletization with every step.
- As a full pallet is created, it’s automatically transported for wrapping or pickup.
- Simultaneously, a new empty pallet is supplied from the pallet dispenser, guaranteeing uninterrupted productivity.
To sum up
Investing in our new High Speed Palletizer is more than just a choice – it’s a strategic move towards efficiency and productivity in your end-of-line operations. In a competitive distribution environment where speed is important, our High Speed Palletizer offers you the edge you need.
If you’re interested in learning more about how PERUZA can help you get the best results with your packing and palletizing processes, feel free to get in touch at info@peruza.com, and our best specialists will be happy to discuss the possibilities of creating something great for your business!
