Automatic plate freezer

Fully automatic freezer utilises the efficient process of contact freezing for deep-freezing products in boxes, trays, cartons or similar pack aging. For decades, it has been well-reputed in the market for the first-class quality of frozen products.

About

Fully automatic freezer utilises the efficient process of contact freezing for deep-freezing products in boxes, trays, cartons or similar pack aging. For decades, it has been well-reputed in the market for the first-class quality of frozen products.
Due to low operational costs (up to 50 % lower than other systems) and a minimum of required space, this freezing system is superior to all other systems. Its compact construction allows for large freezing capacities on minimal floor space, that is up to 430 kg/h per m2
Product is transported to freezer via conveyors. Loading and unloading of freezer is fully automatic.
The direct contact between the product and the freezing plates enables heat to be removed quickly and the freezing system’s automatic loading and unloading operations distinguish it as a compact, solid freezing system that can easily be integrated in any production line.
The automatic control serves to ensure a safe production process, so that permanent supervision is unnecessary. This system automatically adapts to the speed of e very production line. In addition, the PLATEMATIC allows for continuous production and generally needs to be defrosted only once a week

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Tray size

On request

Processing capacity

Up to 7 tons/h

Energy consumption

Up to 34% less compared to blast freezing

Footprint (LxWxH )

4m x 4m x 6m

Key features

Productivity, efficiency

All features & benefits

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface. 

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.

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