Full layer palletizer

High capacity various product palletizing – PERUZA Full Layer Palletizer. Robot can place up to 1080 PET bottle units on a standard EUR pallet in just 3.5 minutes. It is used for various dimension packages. Palletizing is now more profitable with PERUZA Full Layer Palletizer.

About

PERUZA Full layer palletizer is designed to prepare and palletize a full layer in a fast and delicate manner.

Full layer palletizer takes care of different kind of products, starting with small bottles or packages and ending with large boxes or thermoform packages.

It can be equipped with quality inspection for incoming products and smart plastic or cardboard separator sheet feeding unit.

Based on operator input for product type line forms a palette layer as required.

The manipulator arrives at product pick up location.

The layer former infeed’s the product in the gripper which then places it on a palette.

If necessary, manipulator takes the separator sheet from stack and places it on palette between each layer.

Meantime palettes are infeeded to robot manipulator station by automatic palette stacker.

Ready palettes are moved to next processing stage with conveyors.

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Product

Bottles, packages, boxes and others

Processing capacity

3 layers per minute

Size of processed product

Depends on client needs

Equipment dimension (LxWxH)

Adjustable by needs and available workspace

Number of operators on the machine

0-1

Key features

Fully automatic, new product types are easy addable and flexible design

All features & benefits

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface.

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.