Top Loader

Top Loader is top load case packer which packs products into boxes vertically.

About

Top Loader is top load case packer which packs products into box vertically. It is designed for packaging products in case for high-speed production lines.

Equipment will be designed by requested product specification.

From making the box to sealing it securely.

Firstly the packaging box is prepared by crafting the box to be ready for products.

Product is packed from one or more infeed lines, which is formed to desired layout. Formed layout is picked up and inserted into case.

The loaded box proceeds to get folded and tapped to seal the box and ensure it doesn’t open.

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Product material

Metal, plastic, glass and other

Processing capacity

Depends on client needs and products

Cycle time

Up to 2.5 seconds (depending on the product)

Equipment dimensions (LxWxH)

3400 x 2850 x 2200 mm

Key features

Fast, reliable, adaptable for customer product

All features & benefits

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface. 

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.

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