Reduced Giveaway Line

Designed for automatically inserting and styling raw products into plastic trays or boxes. This line guarantees reduced giveaway of the product and increased line capacity.

About

Reduced Giveaway Line is designed for raw product automatic insertion into plastic trays, thermoformed packages or boxes by reaching specified final weight range.

Precise calculations reduces the giveaway of the product and increases the line capacity.

Reduced giveaway = reduced overweight for full package = increased profitability

Process:
The products arrive on main product conveyor one by one in 1, 2 or more lanes.

After passing through 3D dimension recognition and weight calculation unit, program sends signal to robot to pick it up and place it into a tray or box to reach previous set final weight range in packaging by reducing overweight with combinations algorithm.

Final weight range in packaging and current product type can be fast changed in a smart user interface.

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Productivity

Up to 120 products per minute (2 robots)

Product

Fresh or frozen meat, fish or vegetables products

Equipment dimension (LxWxH)

6100 x 1750 x 2310 mm

End product weight accuracy

1 % (5 g for 500 g package) depends on product type

Key features

Precision, Speed, Fast changeover time for different products

All features & benefits

With our Giveaway line, you can count on precise weight, reduced giveaway and fast operation.

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface.

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Peruza Reduced Giveaway line allows for the raw product to arrive individually, be measured precisely and then automatically put into the right box or tray according to the set weight range.

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.