Full Speed Batcher

Weight batching system for fish, meat and vegetables. Pack your product faster and most precise in the market.

About

Fish weight batching line is developed for flexible amount batching needs with high speeds and capacity.

Equipment can be used for Fish, meat, vegetables and any product, that needs to be packed in predetermined weight.

Process:
Product is filled in hopper tank. Modular chains ensure safe product to batching area. Infeed area is adjustable for different product types.

Dosing unit is easy adjustable for different size batches and different products. Horizontal product distribution ensures no damage to the product and precise dosing of the product.

Sufficient space and product distribution ensures repeatable batch size with precision of 1-2 product pieces overweight.

Discharge zone conveyor ensures full dose discharge in designed pack. Changeable discharge chutes enables multi-type packaging style usage in the production.

Whole line can be implemented together with automatic carton box folding equipment and full box robotic palletising system.

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Performance

Up to 12 (one head)- 24 batches/min (double heads)

Batching precision

+/- 1-3 product pieces per batch (based on fish size and type)

Product to be batched

Fish products, meat, vegetables, fruits

Batch adjustment range

2 - 35 kilograms

Equipment dimension (LxWxH) – Double line

8400 x 5000 x 3100 mm

All features & benefits

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface.

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.