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Autoclave basket loader

PERUZA autoclave basket loader is designed to unload certain type of autoclave or retort baskets with certain type of cans described in specification above. In the basket cans are arranged in rows and layers, each two layers are separated by plastic interlayer pad. The machine is a semi-automatic device and requires continuous assistance of the operator.

About

PERUZA autoclave basket must be inserted and placed directly above lifting platform. After it is safely inserted, operator uses control unit to lift the can layers up with hydraulic lift to even upper layer of cans with conveyor surface.

Can must be manually moved from layer to conveyor surface. After layer is empty, separator sheet must be removed by operator and next layer lifted to necessary height.

Manual autoclave basket loader is also available!

Main features of manual loader:
✓ Budget version
✓ Manually determines the number of push-on
boxes in the basket to even it with conveyor
surface
✓ Cans must be manually moved from conveyor
surface to basket
✓ Manually adjusts the height of the basket floor

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Accumulation surface dimensions

2500 x 850 mm

Capacity

Depending on speed of operators

Necessary operator amount

1 - 2

Electrical power

Max 2 kW

Equipment dimensions (L x W x H)

~ 3500 x 1500 x 2200 mm

Main materials used

Stainless steel AISI 304

Protection class

IP 65

Key features

Ergonomic, fast, hygienic

All features & benefits

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface. 

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.

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