Robotic assembly line for electric units

Fully automated robotic assembly line. PERUZA Assembly line is designed for small part pick and place work automation. This solution is suitable for automotive, electronics, food and other industries.

About

PERUZA Assembly line is designed for small part pick and place work automation.

This solution is suitable for automotive, electronics, food and other industries.

Assembly line can be equipped with countless robotic stations depending on degree of process complexity.

All activities can be secured with quality inspection.

All infeed conveyors must be filled with necessary components.

The process starts with manipulator that picks up the product and places it into designated place.

For small parts it is moved to next manipulator by rotary table, for larger parts it is done by conveyor belt.

If the line is equipped with quality inspection, it checks the product conformity between process stages.

Last manipulator takes already assembled product and places it to next desired process.

As additional option every part can have a unique number printed on with laser and saved in data base.

Main benefits:

Awards received:

“PERUZA proved to be a reliable and professional partner, and helped us improve our shipment processing speed and internal process automation when adjusting to the rapidly increasing volume of shipments."

- Jānis Grants, CEO OF DPD LATVIA -

Technical information

Technical characteristics:

Product

Electronics, plastics, food and others

Processing capacity

Depending on product type

Size of processed product

Depends on client needs

Equipment dimension (LxWxH)

Adjustable by needs and available workspace

Key features

Fully automatic, new product types are easy addable and flexible design

Number of operators on the machine

0-1

All features & benefits

Extensive module system

Faster production time

Up to 120 products can be processed within a minute with only four operators involved, thanks to the extensive module system.

compact and clever design

Compact size

The unique design allows for the equipment size to be one of the most compact in the market – the machine takes only 6100 x 1750 mm of floorspace! Beyond the dimensions, the thoughtful design allows for highly efficient use of space in smaller factories and various production lines with previously limited capacity.

3D RECOGNITION & weight calculation unit

Reduced giveaway

Precise calculators in our 3D dimension recognition and weight calculation unit reduce the giveaway of the product and increase the line capacity. The final weight range in packaging and current line setup can be adjusted in a smart, easy-to-use interface. 

Adaptable functionality

Fit for various products

The easy-to-use, intuitive user interface allows for the weight range to be adjusted, and this machine can be adapted for various products ranging from fresh or frozen meat and fish to vegetables and fruit.

How it works

Step #1

Arrival on product conveyor

Firstly, the products arrive onto the main product conveyor one by one in 1, 2 or more lanes.

Step #2

Passing through 3D recognition unit

Then the product is passed through 3D dimension recognition and weight calculation unit.

Step #3

Product placement into a tray or box

The program sends a signal to the robot with appropriate gripper to pick up and place the product into a tray or box to reach a set final weight range in packaging that can be adjusted in the user interface.

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